1. This site uses cookies. By continuing to use this site, you are agreeing to our use of cookies. Learn More.

Fuel Pump

Discussion in 'FZR250.com - Archives' started by TiMBuS, Oct 13, 2005.

  1. TiMBuS

    TiMBuS New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 13, 2005
    I went out and found the cheapest fuel pump I could muster. 43 bucks. I think if it lasts 2 years for me, it's probably worth it.

    Anyways, I can't seem to determine which electrical leads attatch to the pump. Can someone post a picture of the connections? That would me much appreciated.

    Oh, and can someone tell me if their oil light turns on when they hit their electric start switch? I might have some crossed wires.
     
  2. TBone

    TBone New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Jul 14, 2005
    wow that is cheep! is it after market?? or second hand??

    also the oil light should come off as the engine starts up... once it has some preasure in it... or do the FZR use a level sensor rather than a preasure sensor??
     
  3. TiMBuS

    TiMBuS New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 13, 2005
    aftermarket. Odds are it won't last long, but trying my luck on a cheap pump can save me some money, so why not?

    You know that the fuel tank is off the bike, and I can't put fuel in it - so I can't run it to see if the light will go off. I charged the battery back up and cranked it for half a second, and the oil light sparked on. I think it might be something to do with the wiring.

    We'll just have to see.
     
  4. browny

    browny New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Oct 13, 2005

    Yes, my oil turns on when you hit the starter and also when you turn the bike off with the kill switch.As far as connecting your electrical leads you will need to find an iginition power supply and an earth terminal,this is assuming that you never had an electrical fuel pump on it before or you would just use the existing wiring. Not to sure if the pump is ment to be running all the time. If not then it may get tricky.
     
  5. FZR Dude

    FZR Dude New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Mar 24, 2004
    Yes, level sensor, not pressure.
     
  6. TiMBuS

    TiMBuS New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 13, 2005
    If it's a level sensor (thanks Tim), and it's located in the base, then I'm damn sure that if the light stays on when started the sensor is wired wrong. Cos there is 2 litres on the dot in there, and if I took out the sensor oil would spill everywhere. I'm also pretty sure that when the light was always on, it was on when the kill switch was off and the bike wasn't running (contrary to what it is now)

    Thanks browny. Killed some of my worst fears.

    Also, back on topic: There are two wire plugs with nothing plugged in. I'm pretty sure one is the kickstand killswitch (which is disabled - which I like). And the other is probably the pump. The pump should be in when the bike is switched to 'run.' Earth terminal is easy - hook it to the battery. The live wire, however...
    I just don't want to hook the pump up wrong, like if I hooked it onto the kickstand switch it could melt the wires and I'd have a permanently unstartable bike or something. Anyone want to post an image, which would give me some clue?
     
  7. raaqi

    raaqi New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Nov 30, 2004
    Shouldn't you get the bike tuned to run with the pump though? *shrugs*

    what psi does the fzr need to run at?
     
  8. koma

    koma New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 3, 2004
    When i was fishing around to install my alarm i actually stumbled across the original wiring loom for the fuel pump just tucked away inside some electrical tape. Next time i pop the tank i'll have a look at the colour of the wires and maybe you could trace them from the electricals under the seat down to behind the carbys.
     
  9. TiMBuS

    TiMBuS New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 13, 2005
    I *think* I got the right plug. The pump turns on when the bike is set to 'run'
    I mean it could be a million things, but if it works, we'll stick with that. The wires are black (with a brown line) and blue (brown line also).
    The bike will be tuned with the pump in mind.
     
  10. Ciaran

    Ciaran New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Nov 5, 2004
    Well if the pressure of a full tank of fuel gives sufficient pressure to run the bike lets see what kind of pressure that creates;

    14L of petrol / 1.35644719 (rough density of petrol) = 10.32kg
    10.32kg / 9.81 = 1.051987768 N
    1.051987768 N x (6mm tube) Pi/4(.006^2) = 22950.81 Pa
    22950.81 Pa = 3.32873 PSI

    Ok so the answer minus any friction losses in the tubes and fuel tap 3.3 PSI.
     
  11. Jeesh

    Jeesh New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 10, 2005
    you are way too smart Ciaran <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:oops: --><img src="{SMILIES_PATH}/icon_redface.gif" alt=":oops:" title="Embarassed" /><!-- s:oops: --> <!-- s:lol: --><img src="{SMILIES_PATH}/icon_lol.gif" alt=":lol:" title="Laughing" /><!-- s:lol: --> <!-- s:rofl: --><img src="{SMILIES_PATH}/icon_razz.gif" alt=":rofl:" title="Rofl" /><!-- s:rofl: --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? -->
     
  12. shrubb face

    shrubb face New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Aug 17, 2005
    to find the force the fuel excerts in Newtons, shouldnt u multiply, 10.32kg by 9.81, instead of dividing it.

    i could be wrong, just inquiring
     
  13. dave

    dave Well-Known Member

    Messages:
    2,184
    Likes Received:
    26
    Trophy Points:
    503
    Joined:
    Apr 13, 2005
    Gender:
    Male
    Occupation:
    Instro tech
    Location:
    Tasmania
    My Bike:
    SV1000
    SORRY Ciaran, I have to shoot you down <!-- s:sniper: --><img src="{SMILIES_PATH}/icon_snipersmilie.gif" alt=":sniper:" title="Sniper" /><!-- s:sniper: -->

    It is actually simpler than that.

    The weight of the petrol does not come into the pressure equation, only its density and height.

    10m static head of water gives 100kPa or approx 15PSI (1BAR)
    1m static head of water gives 10kPa or 1.5PSI
    300mm static head of water gives 3kPa or 0.45PSI (this is the approx relative head height of a full tank of fuel on a 2KR).

    Since fuel is approx 75% the density of water, multiply 0.45 PSI by 0.75 and we get 0.3375PSI.

    This would be approx what you get on fzr and probably similar to most other carby bikes.

    Once the fuel starts flowing there will be a pressure drop thru the pipes and filters and also as the tank level gets down, hence the need to boost the pressure slightlty.


    A standard generic automotive electric fuel pump which I bought from Autobarn for another project pumps about 7PSI

    I hope this clears up some things.

    DAVE
     
  14. Ciaran

    Ciaran New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Nov 5, 2004
    Well not for me, lol. <!-- s:rofl: --><img src="{SMILIES_PATH}/icon_razz.gif" alt=":rofl:" title="Rofl" /><!-- s:rofl: -->
    Isn’t the density and height of the fuel just using a different method of calculating the exact same thing, the force? I was working off a simple pressure equation of p=F/A. So in essence the weight that I am using to get the force you have taken from what ever was used to calculate “10m static head of water gives 100kPa or approx 15PSI (1BAR)â€
     
  15. dave

    dave Well-Known Member

    Messages:
    2,184
    Likes Received:
    26
    Trophy Points:
    503
    Joined:
    Apr 13, 2005
    Gender:
    Male
    Occupation:
    Instro tech
    Location:
    Tasmania
    My Bike:
    SV1000
     
  16. Jeesh

    Jeesh New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 10, 2005
    <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:-? --><img src="{SMILIES_PATH}/icon_Eyecrazy.gif" alt=":-?" title="Eye Crazy" /><!-- s:-? --> <!-- s:shock: --><img src="{SMILIES_PATH}/icon_eek.gif" alt=":shock:" title="Shocked" /><!-- s:shock: --> <!-- s:o --><img src="{SMILIES_PATH}/icon_surprised.gif" alt=":o" title="Surprised" /><!-- s:o --> <!-- s:Help: --><img src="{SMILIES_PATH}/icon_question.gif" alt=":Help:" title="Help" /><!-- s:Help: --> <!-- s:roll: --><img src="{SMILIES_PATH}/icon_roll.gif" alt=":roll:" title="Rolling LoL" /><!-- s:roll: -->
     
  17. Ciaran

    Ciaran New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Nov 5, 2004
    First off I am all for making things simple, it’s like some people take pleasure in confusing others sometimes. For A in the equation I was using the area of the 6mm tube because I thought that this would be the defining factor for the output pressure of the tank. <!-- s:oops: --><img src="{SMILIES_PATH}/icon_redface.gif" alt=":oops:" title="Embarassed" /><!-- s:oops: --> The area that the force is applied must be the entire tank base and not just the pipe?

    Yeah its close enough, the number I used was just inverted 1.35644719^-1 = approximately .74

    I have heard comments about the tank on a 2kr being lower than the carbs as well, so I am wondering if the height of the static head should be taken from the carbs to the top of the tank and the height below being a ‘negative head’? Lowering the pressure even further?

    Cheers for the info that will come in handy. It seems that the force of the fuel is being dissipated round the entire base of the tank including the pipe reducing the pressure available, so in theory if I got the exact area of the tank base and put it into the equation the answer would be the same. But your way is easier. <!-- s:mrgreen: --><img src="{SMILIES_PATH}/icon_mrgreen.gif" alt=":mrgreen:" title="Mr. Green" /><!-- s:mrgreen: -->

    [/thread hijack]
     
  18. dave

    dave Well-Known Member

    Messages:
    2,184
    Likes Received:
    26
    Trophy Points:
    503
    Joined:
    Apr 13, 2005
    Gender:
    Male
    Occupation:
    Instro tech
    Location:
    Tasmania
    My Bike:
    SV1000
    Yes it looks as if we have got off the path a bit. And by the look of it, i think JEESH has has head rolling with all the figures.

    As far as the pressure at the carbs goes, only consideration here is the height difference between the carbys float valve (atmosphere pressure at this point) and the height of fuel in the tank, once the levels are the same there will be equal pressure at each point, "0.0 PSI" hence no flow even if there is pressure at the bottom of the tank.

    The 2KR would start to run lean before this point was reached and more so under heavy load (acceleration or up steep hills) leading to the possibility of melting pistons, and burning the exhaust valves.
    The 2KR should not be used without a fuel pump for this reason.

    DAVE
     
  19. TiMBuS

    TiMBuS New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Sep 13, 2005
    Well, I do chem and geoscience. I liked physics, but not enough to bother with pressure calculations. But yeah, whatever the calculations, the 3ln runs hella lean on the last two litres (especially without the airbox on - part of the test ride)
    Thats why it wouldn't go over 10K rpm. I got a 4.5 PSI pulse pump, universal. It sure helps point out when the battery is flattening, cos the exup servo jerks with the pulse pump's current draw near the lower reaches. Hope thats not a problem. (the pump didn't tell me the input wattage or amperage, so I couldn't calculate power draw)
    Shouldn't be too bad - just don't switch the bike to 'run' unless its going to be started.

    I probably could've gone with a weaker pump, hey?
     
  20. Ciaran

    Ciaran New Member

    Messages:
    0
    Likes Received:
    0
    Trophy Points:
    0
    Joined:
    Nov 5, 2004
    Well the stock one draws max .8 Amps and only produces 1.45 PSI, so yes.
     

Share This Page