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ZXR250A 1989 - Track Bike Project

Discussion in 'Your 250cc Projects' started by Mungo, Dec 26, 2014.

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  1. Mungo

    Mungo Active Member

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    And so, on a wet Boxing Day in Melbourne my track bike project commences. Hope that is not an omen of things to come. I feel both excited and daunted at the same time. She is not currently running but everything seems to be there. I will probably start by checking compression and the carbies. If she proves to be a lame duck then she will be a really good parts bike. That would be a shame though so I hope it does not come to that. Wish me luck...I feel that I will be needing some luck.
    DSCN0905_FB.jpg DSCN0906_FB.jpg
     
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    Mungo, Dec 26, 2014
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  2. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

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    That bike has a nice fairing scheme. I saw it on ebay. My god the tank is shagged!
     
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    Th3_Huntsman, Dec 26, 2014
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  3. Mungo

    Mungo Active Member

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    Ha ha, yes I got carried away on ebay. The tank could be an issue if I cannot find a replacement. I am contemplating restoring the tank as a little side project.
     
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    Mungo, Dec 26, 2014
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  4. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

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    It will be hard to find one. I have 3 one is a sieve around where those rust holes of yours is. One has rust in those spots and one is almost perfect.

    In saying that some constructive feedback. If the tank is that rusty I dare say you have blocked carbs and to get it to fire it might be as simple as cleaning them :) then it will probably be time to find some vacuum leaks! Lol
     
    Last edited: Dec 26, 2014
    Th3_Huntsman, Dec 26, 2014
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  5. Mungo

    Mungo Active Member

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    Thanks for the tip. Is your good fuel tank for sale or are you just teasing me?:)
     
    Mungo, Dec 27, 2014
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  6. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

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    Not just yet it might be after my Christmas holidays. Depends how I go getting my 2 zxrs together.
     
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    Th3_Huntsman, Dec 27, 2014
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  7. risky

    risky risky

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    the tank is repairable.sand off,tin with solder and sweat on a gal patch.bog and sand.
     
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    risky, Dec 27, 2014
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  8. Tim_

    Tim_ resident nutcase Contributing Member Dirty Wheel Club

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    if you need parts myself and @kiffsta have plenty.. (just dont ask me for a tank lol)
     
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    Tim_, Dec 27, 2014
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  9. Mungo

    Mungo Active Member

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    Thanks, I will keep that in mind if I hit any obstacles.
     
    Mungo, Dec 27, 2014
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  10. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

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    Also I have some good parts that will be left over as well :)
     
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    Th3_Huntsman, Dec 27, 2014
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  11. Moo

    Moo Plodge Racing!!!

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    always great to see another track/race bike been built! good on ya mate! i look forward in watching it come together!
     
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    Moo, Dec 29, 2014
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  12. Mungo

    Mungo Active Member

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    Must be my lucky day, I managed to find a rare fuel tank for my ZXR250A in very good condition. Not a single dent and minimal surface rust inside. Just needs a respray. I am smiling all over! By the way, I know of two other tanks for the same model in Tassie but not as good condition.

    Status so far: The carbs are off for a cleanup and then I will try and start her up. Holding thumbs that there will be spark and no major engine or gearbox dramas.

    Found an excellent video on how to check and clean carbs on Youtube.
     
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    Mungo, Jan 6, 2015
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  13. Moo

    Moo Plodge Racing!!!

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    great to hear mate! keep us posted!
     
    Moo, Jan 6, 2015
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  14. Mclaren

    Mclaren Well-Known Member Contributing Member

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    Get some 3bond carb cleaner it a green can repco stock them heat up carbs once stripped with hot water it reacts better when hot
    Spray them wait couple hours the. Use a brass brush to scrub or nylon so not to scratch the carbs rinse with how water then fuel!!!
    Check my race bike thread have all pics up and info mine came up Mickey Mouse
     
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    Mclaren, Jan 6, 2015
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  15. Cory197373

    Cory197373 Active Member Premium Member Contributing Member

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    Hello I am not 100% sure but I ordered and got sent the wrong set of fairings from china and they won't correct there mistake! So would you be interested in a brand new set of Lime green fairings for your bike? I am looking for a set of ZXR 250 C 1992 fairings? I think the ones I have are for a 91 and can send pictures and details offer as a trade or fair price?
     
    Cory197373, Jan 15, 2015
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  16. Mungo

    Mungo Active Member

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    Hi, apologies for the late reply, I have been away on business and not watching the site. My bike is currently a non-runner so not really wanting to spend on cosmetic enhancements before I am sure that she still has some life in her. I would be surprised if you don't find a buyer though.
     
    Mungo, Jan 25, 2015
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  17. Mungo

    Mungo Active Member

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    Bit of bad news, the compression numbers are not good. I see a rebuild in my future. Wondering how readily I will be able to get hold of spares. Going to whip the head off and try and figure out why compression is low. Wish me luck.
     
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    Mungo, Jan 25, 2015
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  18. zixxer

    zixxer Well-Known Member

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    could be valve clearances so check them before head is off.
     
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    zixxer, Jan 26, 2015
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  19. Mungo

    Mungo Active Member

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    Thanks for the tip, I will definitely be doing that.
     
    Mungo, Jan 26, 2015
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  20. Tim_

    Tim_ resident nutcase Contributing Member Dirty Wheel Club

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    i have engine here but sadly im in QLD.. not 100% sure one the compression numbers tho
     
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    Tim_, Feb 3, 2015
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