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Have no oil seal

Discussion in 'Kawasaki 250cc In-line 4's' started by kds1, Aug 22, 2013.

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  1. kds1

    kds1 Active Member Contributing Member

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    HI guys i pulled of warterpump today to try and get the snaped bolt out and notest I only have a mechanical seal no oil seal. I have gone threw all the part numbers and carnt find water pump oil seal PN can anyone help me find pn thanks seems all i do is ask for help.thank`s Ken
     
    kds1, Aug 22, 2013
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  2. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Are we talking about H ?

    ZXR water pump.jpg
     
    GreyImport, Aug 22, 2013
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  3. kds1

    kds1 Active Member Contributing Member

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    Yep that's the
    one
     
    kds1, Aug 22, 2013
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  4. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    GreyImport, Aug 22, 2013
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  5. WaKu

    WaKu Member

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    omg lol, i was just about to post this same problem. Ironically i have the same fairings as kds1 lol. thought maybe someone had stolen my identity! :D
     
    WaKu, Aug 22, 2013
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  6. kds1

    kds1 Active Member Contributing Member

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    Thanks grey I look into it
     
    kds1, Aug 22, 2013
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  7. kds1

    kds1 Active Member Contributing Member

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    Twins
     
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    kds1, Aug 22, 2013
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  8. kds1

    kds1 Active Member Contributing Member

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    Whent to local pump shop with mechanical seal got one to fit no luck with oil seal but can give the size it is od 28/ isd 10/w 5 mm if you have any luck let me know. Allso only $17 for mehcanical seal going to try for a ballius oil seal hope it helps ps the out side casing of the mehcanical seal is glued in to water pump and oil seal is under it.
     
    kds1, Aug 24, 2013
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  9. ozkaw

    ozkaw Active Member

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    Oil Seal P/N is 92049-1336
     
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    ozkaw, Aug 25, 2013
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  10. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    GreyImport, Aug 25, 2013
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  11. kds1

    kds1 Active Member Contributing Member

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    Thanks guys but i need new water pump now. I filled up radiator after putting it back together checked for leaks coolent was coming out of the wheep hole sharft seals are gone as well.
    I heard that you carnt rebuild the pump seals
    i did find some shaft o rings on the page you found but we will see
    if you know anybody with zxr waterpump for sale let me no
    in meantime ill get the sharft orings to try and rebuild mine.
    thanks again cheers Ken
     
    kds1, Aug 25, 2013
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  12. kds1

    kds1 Active Member Contributing Member

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    have orderd the pump body at my kawasaki dealer today he said thay whould have to order it from japan but it comes up on the invoice so japan should have one thay will let me know tomorrow if thay have it in stock fingers crossed
     
    kds1, Aug 26, 2013
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  13. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Are u selling your house to pay for it? :cool:
     
    GreyImport, Aug 26, 2013
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  14. kiffsta

    kiffsta Senior Member

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    dare I ask how much, I think my spare one isn't any better than yours
     
    kiffsta, Aug 26, 2013
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  15. Phil

    Phil Senior Member Contributing Member

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    If they can't help, jump on to findapart , put in your details and wait for the responses. Good luck :thumb_ups:
     
    Phil, Aug 26, 2013
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  16. kds1

    kds1 Active Member Contributing Member

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    No grey but traded in the first born.
    if thay have one $100 for pump body and seals and gaskets so one kid and $100 its a win win
     
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    kds1, Aug 26, 2013
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  17. kds1

    kds1 Active Member Contributing Member

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    Got an update guys
    its all good thay had 8 in stock and will have in two weeks
    so if you go to the mototeck site you guys put me on to you'll get most parts u need
    thanks for help
    ps thay returned my first born:lolsign:
     
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    kds1, Aug 28, 2013
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  18. WaKu

    WaKu Member

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    So how did you end up getting the casing out without ruining it? or were you able to find a replacement part.
     
    WaKu, Oct 6, 2013
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  19. kds1

    kds1 Active Member Contributing Member

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    got the casing out by lifting the edge with a butter knife dont use flathead screwdriver you will damage pumpbody. once the edge is lifted put pumpbody in a vice use two pairs of longnose pliers side byside on the inside shaft see pics and pull and move around shaft and repeat till it releases.
    you carnt avoid damaging mechanical seal and will have to replace. mechanical seal pn is (49063-1055) $33
    oil seal pn is (92049-1336) $9
    any kawasaki dealer will be able to get them if you need more part numbers type megazip zxr250 in google and translate to english good luck you might find easyer way. mechanical seal.jpg
     
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    kds1, Oct 6, 2013
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  20. WaKu

    WaKu Member

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    Awesome mate, thanks for the great explanation. I'll have a crack at this and report back.

    Cheers! :bowdown:
     
    WaKu, Oct 6, 2013
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