Project FZR fix up

Discussion in 'Your 250cc Projects' started by Yetiburger, Oct 7, 2017.

  1. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

    Messages:
    4,313
    Likes Received:
    2,384
    Trophy Points:
    898
    Location:
    Adelaide, South Australia
    Brake fluid can eat into the powdercoat like it does to paint
    I would use some methylated spirit's and a toothbrush and or pipecleaner then wash it all off with water, and use compressed air to blow it out, brake fluid is water soluble so in most case's it'll wash off.
    You may need to use some brake cleaner but test some on the paint somewhere inconspicuous first.
     
    • Like Like x 1
  2. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

    Messages:
    5,117
    Likes Received:
    3,481
    Trophy Points:
    1,148
    Location:
    Thailand
    Yes, agree with that. Don't use harsh chemicals or cleaners on powder coated surfaces. As regards the fasteners that you mentioned before, a lot of the fasteners in my Honda I am having electroless nickel plated and it works a treat. @my67xr did some of this at home, worth looking into.
     
  3. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    yeah nah I need to replace the bolts two of them are never coming back.
     
  4. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

    Messages:
    6,404
    Likes Received:
    4,793
    Trophy Points:
    1,148
    Location:
    Tamworth, NSW
    Wire brush in a Dremel to clean the grooves.
     
    • Like Like x 1
  5. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    hi guys is there a torque setting for the disc bolts or is it just ft?
     
  6. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

    Messages:
    10,931
    Likes Received:
    6,723
    Trophy Points:
    1,168
    Location:
    North by NW NSW Oztralia - Tamworth
    • Thanks! Thanks! x 1
    Last edited: Aug 28, 2018
  7. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    so I got the rims recovered in a solid colour and they look way better. Just been masking up the discs so i can give them a paint. hopefully have the wheels back on the bike in the next couple of days. 20180828_142652.jpg 20180828_132302.jpg
     
    • Like Like x 4
    • Looks good! Looks good! x 2
    • Nice Work Nice Work x 1
  8. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    slowly getting there.

    20180829_111816.jpg 20180829_121918.jpg
     
    • Like Like x 1
    • Nice Work Nice Work x 1
  9. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    not sure about the yellow and the paint job on the discs is sub par. but its alot better than it was. 20180829_165617.jpg
     
    • Like Like x 1
    • Nice Work Nice Work x 1
  10. Andych

    Andych Moderator Staff Member Premium Member Contributing Member Dirty Wheel Club

    Messages:
    4,300
    Likes Received:
    2,514
    Trophy Points:
    918
    Location:
    Albury 2641
    Haha, yes the yellow is just a tad too much.
    It is getting there though. I will watch with interest


    Sent from my iPhone using Tapatalk Pro
     
  11. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    OK so I've nearly managed to clean all the crap out of the calipers left by the powder coaters. what brake fluid do you guys recommend? just the stuff ya put in the car? dot 4?
     
  12. TonyZXR

    TonyZXR Well-Known Member

    Messages:
    447
    Likes Received:
    260
    Trophy Points:
    273
    Location:
    New South Wales
    Running the new Dot 5.1 on my bike and haven't had issues
     
  13. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

    Messages:
    10,931
    Likes Received:
    6,723
    Trophy Points:
    1,168
    Location:
    North by NW NSW Oztralia - Tamworth
    If u have Bursons there get their own brake fluid .... its blue so its great for flushing and seeing the condition of your fluid

    bursons.JPG
     
  14. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

    Messages:
    4,313
    Likes Received:
    2,384
    Trophy Points:
    898
    Location:
    Adelaide, South Australia
    DOT 5.1 in my bike's.
     
  15. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    So been trying to clean these pots out. used a wire wheel to get most of the crap out but still some powder i can't get out. so i have them soaking in brake fluid. hopefully it dissolves most of the crap out. 20180901_165606.jpg 20180901_165614.jpg 20180901_165618.jpg
     
  16. Andych

    Andych Moderator Staff Member Premium Member Contributing Member Dirty Wheel Club

    Messages:
    4,300
    Likes Received:
    2,514
    Trophy Points:
    918
    Location:
    Albury 2641
    Lets hope that gets the excess powder out.. Be prepared for the shock of your life when you buy seal kits for the calipers.. I have no idea why they are so damned expensive.

    Did you get the Disk rotors blasted? Mine measure up ok and are straight.. I might try blasting them to see how they come up..
     
  17. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    Yeah the pistons and seals weren't cheap. i just got the discs blasted and got the whole wheel assembly balanced together.
     
  18. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    Dose anybody have a diagram of how the rear caliper is assembled?
     
  19. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    got it sorted was so close and now i've lost one of the mounting bolts. 20180907_164402.jpg 20180907_174846.jpg 20180907_183552.jpg
     
    • Nice Work Nice Work x 2
    • Looks good! Looks good! x 2
    • Like Like x 1
    • Love it! Love it! x 1
  20. Yetiburger

    Yetiburger Well-Known Member

    Messages:
    226
    Likes Received:
    63
    Trophy Points:
    213
    Location:
    Whanganui, New Zealand
    Hi guys. does anybody know what the chain slack is suppose to be on the FZR also any tips? never adjusted chain slack before.
     

Share This Page