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Help VJ21 carby jets

Discussion in 'Suzuki 250cc 2 Strokes' started by Goz007, Nov 9, 2020.

  1. Goz007

    Goz007 Active Member

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    hi guys just in the process of doing the carbs on my RGV....its a VJ21 1990L with the 34mm carbs(mikuni VM34SS)the id no on the r/h/r of the main body is 12C30 & directly under that is 091 on striping & cleaning them ive found the L/H carb has a 250main & 65power jets while the R/H has 260main &75power jets correct me if im wrong(and yes i also believe that 270mains are the recommended) but i believe the slightly smaller jets will sqeeze a little more power out, but i believe who ever has done the carbs before me has put the jets in the wrong carbs as i think the L/H should have the 260&75 & the R/H 250&65 any thoughts on this? also chasing parts for them in particular needle & seats which are no longer available from Suzuki although the VJ22 needle & seats are(they are diffrent part no's)but does anyone know if they will be ok to use? or were i can get them from? thanks in advance for your thoughts
     
  2. kiffsta

    kiffsta Senior Member

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    do you have chambers or stock pipes ? that might explain the jetting

    carbs are correct for a l model
    rgv2.PNG

    rgv.PNG
     
    Last edited: Nov 10, 2020
  3. Goz007

    Goz007 Active Member

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    Hi kiffsta, & thanks for the reply, yeah just standard exhaust, the only thing im a little not sure on ,unless im getting confused but the 260main & 75 power jets were in the R/H/S with the 250 & 65 in the L/H was sure the power jets were in the correct sides(which looking at the manual u posted they are not)but im sure ive read somewhere that the bigger main should be in the R/H side(which makes no sense as the L/H has the bigger P/J) ahhh maybe im just confused.....thanks again for the reply
     
  4. Goz007

    Goz007 Active Member

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    any thoughts on if the vj22 needle & seat will work in that carby? my own feeling is i think they would & see no reason why they wouldnt, even to the point they run the same sealing oring
     
  5. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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  6. Goz007

    Goz007 Active Member

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    cheers maelstrom, thats VJ22 (22D00) the VJ21 is 13370-12C20-000 or 13370-12C10-000, although i can see no real reason that i can not use that part, Suzuki Australia has it but they to can not tell me if i can use it, all they will say is the part no is different so it must be a different part, although from all my investigations i think its the same, it even takes the same mount/seal o'ring but in saying that the o'ring has not changed part no's, it may be a $100 gamble i have to take......thanks for your reply maelstrom.
     
  7. Goz007

    Goz007 Active Member

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    thanks for that link maelstrom ive just had a good look through it & it does seem that 13370-22D0 is listed as an updated/superseeded part so its the only option i have so i will buy them.....the other interesting thing is the main jets & power jets.....it does appear for that parts listing that my P/J were installed correctly but my M/J were in the wrong side, so i will swap them,thankyou once again that has been some valuable information for me.
     
  8. Goz007

    Goz007 Active Member

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    now i also wonder if i also need to swap my needles over , mmmm the research continues.
     
  9. Goz007

    Goz007 Active Member

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    just an update with the needle & seats, took the punt & ordered the VJ22's (13370-22DO) from Suzuki, as stated above from the evidence i got from maelstroms post ,yes the are a direct replacement but no they are not identical, but yes they will work & even though im not up to the testing stage i believe they will work beter, external dimentions of the seat are the same so they are a perfect fit for the carby body, internal the needle is bigger as to the seat(so im thinking they will just allow the fuel into the bowls at a faster rate)
     
  10. Goz007

    Goz007 Active Member

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    and sealing o-ring for seat is same parts no for VJ21&22
     
  11. Goz007

    Goz007 Active Member

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    now im up for needle inspection & research, can some one correct me if im wrong but from what i can gather from reading bits an pieces from diffrent posts, lowering the clip on the needle moves the needle up makeing for a richer setting & raising the clip on the needle moves the needle lower for a leaner setting ? am i on the right way of thinking here?
     
  12. Goz007

    Goz007 Active Member

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    just an update on the carbs, no matter what i did-countless hours of tuning & test rides, could not get it to run correctly on the 250/260 MJ or for that matter on the 260/260MJ(this is the bike original settings 250/260MJ from when i bought it in 93 & has run faultless in this configuration up until recently) ive eventually fitted 270MJs & after a bit of tuning & testing im 3turns out on the air screws/jets & thats where it runs most responsive & faultless 2turns its really sluggish 2.5turns is fair 2.75 is better & 3 its a cracker right from idle to redline with heaps of bottem end(even though factory suggests 1.75 turns out) i geuss it may be a little lean but engine temp remains stabile & at the same temp it always use to, so im going to trial it like this & see how it goes.....now its off to address the cracked power valve i found when looking for this performance issue(its cracked a piece off the ring which gets held into the cylinder with the phillips screws, even though its no where near were the screw locks it into the cylinder....mmm strange)
     
  13. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    The change in jetting is compensating for something else, compression perhaps?. When was the last time you fitted new rings?
     
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  14. Goz007

    Goz007 Active Member

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    yeah i do understand what u are saying as the bike has always run good with the 250/260MJ combination, but i just cant work out what it is & its now running faultless on the 270/270MJ comb, hasnt been rebuilt since 2004(but its done bugger all since 04) have checked compression & it checks good(from 4 kicks w.o.t warm engine it gives 118psi top cylinder & 115psi lower cylinder....it may well have even gone higher i just stopped kicking on the 4th kick@118psi/115psi as i was more than happy with that)from memory when it was freshly built in 04 i think it had about 135psi...(checked with a freshly calibrated snap-on digital compression test gauge)
     
  15. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Bit of a mystery then. Are you running Ethanol blend fuel and were you running it before?
     
  16. Goz007

    Goz007 Active Member

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    have tried both fuels 94+10%Ethanol as well as 98 makes no difference, have changed needle & seats have adjusted float levels nemerous times rangenig from 7mm to 9mm, im thinking next i will try emultion tube needles(as thats about the only thing i havent tried or replaced) other than that it may be something in the carby bodys themselves.
     
  17. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Exhaust baffles aren't dirty enough to be restrictive, are they?
     
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  18. Goz007

    Goz007 Active Member

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    im not sure, any suggestions on how to clean them?- will clean mufflers & chambers(poor fuel down them & light them) i really dont think that is the issue though as it should do it no matter what jets i was running.....i will repair the faulty power valve & when doing that i may as well pull the exhausts completely off & clean them + will aid me when re setting the P/valves ,i will also try a few other things to see if i can over come the issue(although i am in 2 minds as it is now running well on the 270M/js but the other half of me still wants to know as the bike has run for the last 20+ years on the 250/260M/j combo)
     

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