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Project My Fizzer

Discussion in 'Your 250cc Projects' started by GreyImport, Sep 24, 2012.

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  1. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Resealed the thermostat , pulled the front sprocket , removed the rear wheel to clean off the crud , dropped the oil , pulled the clutch cover , drank beer and JW.

    If anyone has a clutch cover gasket (3YX-15462-00) laying around , let me know.

    @Murdo ... who is the Yam dealer now in our fine city?


    IMGP1211.jpg IMGP1212.jpg IMGP1217.jpg IMGP1218.jpg IMGP1221.jpg IMGP1225.jpg IMGP1224.jpg IMGP1226.jpg
     
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    GreyImport, Mar 28, 2015
    #721
  2. Phil

    Phil Senior Member Contributing Member

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    Hey Mr Grey
    I purchased a tube of threebond gasket......something. Ideal for everything bar fuel, alas I left @kiffsta place last week.
    Think it could get you out of trouble.
     
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    Phil, Mar 28, 2015
    #722
  3. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Good question Grey. Think we may have to wait and see who takes up the franchise.
     
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    Murdo, Mar 29, 2015
    #723
  4. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    So pulled the plates ......

    Wear on the basket and splines seems ok to me? ... a few small burrs ...... wat do u think? .... @Murdo ?


    Basket 1.jpg

    Clutch Basket 2.jpg
     
    GreyImport, Mar 29, 2015
    #724
  5. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Now heres where the usual 'previous owner' syndrome rears its ugly head

    The pressure plate wasn't aligned with the markers but heres the mystery ....

    top plates are from the spare motor , bottom from the running bike

    clutch plates 1.jpg


    Looking closely at the bottom set off the running bike we have this different setup ..... and no thats not dirty oil on the steels that's cooked steel.......and yes changing/finding gears was crap

    the question is ...... wats the right setup?

    clutch plates 2.jpg

    From the spare motor ..... skinny fibre plate at the back

    clutch plates 3.jpg



    Gotta love new bits ..... ready for an oil bath

    clutch plates 4.jpg clutch plates 5.jpg
     
    GreyImport, Mar 29, 2015
    #725
  6. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Parts schematic shows the circular steel spring to be in the 'centre' ...... :aggressive:

    clutch plates.jpg
     
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    GreyImport, Mar 29, 2015
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  7. Phil

    Phil Senior Member Contributing Member

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    Don't you love "AUTOMATICS"......bugger the clutch.:lolsign:
    New bits look good as they normally do, sad it doesn't last.
     
    Phil, Mar 29, 2015
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  8. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    I don't know if it matters that much, but if the book says to put the skinny plate and ring in the middle then that is what I would do.
    As to the clutch basket wear, I would put it in vice and file until smooth without taking any more than necessary off. If you leave the ridges the clutch will drag and you will be unable to select neutral.
     
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    Murdo, Mar 29, 2015
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  9. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    One of the main problems Ive been having

    cheers mate
     
    GreyImport, Mar 29, 2015
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  10. Bluey

    Bluey Well-Known Member

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    I had same problems on my 2kr, got the mechanics to do it $763 later... haha tried to do it my self for weeks couldn't get it right so, I gave up. I'm happy now tho


    Blueyy
     
    Bluey, Mar 30, 2015
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  11. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    some days u just wanna smash the fukkers with a sledgehammer :mad:

    housing.jpg
     
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    GreyImport, Mar 31, 2015
    #731
  12. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Drop it around to Dr Murdo and ask him nicely if he will weld it up and repair it for you.
    I am sure with the appropriate compensation he will gladly solve your problems.
     
    maelstrom, Mar 31, 2015
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  13. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    I have a spare ..... its having to undo all the hoses and the **** position of it ..... and the spare is covered in crap etc so it has to be cleaned up .... and as if I needed extra things to do :headbang:
     
    GreyImport, Mar 31, 2015
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  14. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Two more cents:
    Loctite pipe sealant is the best thing to use on those pipe threads by the way.
    As for gasket surfaces, I never use anything other than grease on a gasket unless the surfaces are damaged then I will use Loctite Master Gasket 515 (I think there is a new number now).
    Threebond is for crankcase seals with no gasket.

    I am having gaskets made for my 400 by a British bloke who is making a little business with some high tech equipment. He is an engineer and knows his stuff. I told him about the 250 forum and suggested that he make all the gaskets for the 250's and he was quite positive about that.
    cheers
    Blair
     
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    maelstrom, Mar 31, 2015
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  15. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Test fitted the originals skirts ..... had forgotten Id done a few repairs to them way back .... theres a bit of nappy rash on one side from a PO but that's life in the fast lane
    The virgins will go on the flying grasshopper

    nearly looks like a real bike ......
    f5.jpg f6.jpg f7.jpg
     
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    GreyImport, Apr 2, 2015
    #735
  16. Grasshopper

    Grasshopper Well-Known Member Dirty Wheel Club

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    Wow, that looks great!
     
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    Grasshopper, Apr 2, 2015
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  17. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Looking good there Grey.
     
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    Murdo, Apr 2, 2015
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  18. Phil

    Phil Senior Member Contributing Member

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    Well done Grey, looking good amigo!:thumb_ups:
     
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    Phil, Apr 2, 2015
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  19. Grasshopper

    Grasshopper Well-Known Member Dirty Wheel Club

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    The 3 Amigo's: Grey, Grasshopper & Linkin.....
     
    Grasshopper, Apr 2, 2015
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  20. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    The gay amigos

    All on blue FZRs

    :party:
     
    GreyImport, Apr 2, 2015
    #740
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