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Info Low Temperature Aluminium Brazing

Discussion in 'Maintenance' started by maelstrom, Mar 6, 2021.

  1. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    I can see these being very handy for most of us. Go with the Hobart rods of course.
     
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  2. jmw76

    jmw76 Well-Known Member

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    I have used something similar in the past to patch up splits in aluminium panels.
    It worked but the filler material does not age in the same way as aluminium.
    Initially it looks bright and blends with the Aluminium, but over time the filler looks more like lead solder.
     
  3. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Amazing the amount of rubbish Youtube videos about this. Anyway, here is one I like. This bloke tins the parts to be joined. Brazing is always going to be best for lap joints. I always use a stainless steel brush to remove oxide layer on aluminium, and I use it for nothing else.
     
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  4. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    That's how it's done, not the enormous lumps that looked like peanut butter - less is definitely more!!

    Another trick I've read about is a carbon rich flame to blacken the aluminium first because it burns of at 400 degrees to let you know the temperature and you're good to go
     
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  5. gregt

    gregt Well-Known Member Premium Member

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    The main use in the bike world is when attatching machined fittings - eg a threaded boss - into a light gauge tank.
    Where the sections of the pieces are very different - machined lump vs thin sheet - it's easier to do without a meltdown.
    You would not use it for structural joints.
    Bradley covers it very well in Vol 2 of The Racing Motorcycle. My copy now looks to be on permanent bloody loan

    I've never had to use it as I have a very good TIG welder locally.
     
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  6. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    I had that problem with books, ended up losing most of them after being borrowed.
     
  7. gregt

    gregt Well-Known Member Premium Member

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    Mine is in the hands of a guy called Neil Hintze who builds motors from scratch.
    He also developed a transfer port injected 2 stroke - went public with it and KTM copied it.
    They then tried to patent it.....
    The rolling chassis for my twin came from him - free. I must do a road trip one day to see him and ask nicely for the book back.
     

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