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Project Flat tracker

Discussion in 'Other Projects - Other Bikes (non 250's)' started by Murdo, Nov 11, 2023.

  1. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Joined:
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    Gender:
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    Occupation:
    Retired
    Location:
    Tamworth, NSW
    My Bike:
    1937 Royal Enfield 250, CF Moto 250 V5, Honda's XL250, CBR250, FT500 plus a few others.
    While I have been sitting around on my bum with my right arm in plaster to my shoulder (its a long story) for the last four weeks, and at least another four to go, I have been reading all the bike mags and have been following two blokes building American style flat trackers. I like the looks and simiplicity of those bikes, and started thinking of the bits I have lying around here.
    A couple of months ago I bought and resurrected a late 1980s Suzuki TS185 for my son in law to ride with his son and it came with some spare bits that I can use with this project. So far I have collected a Suzuki GN frame bits (some bits cut out for other projects), Yamaha XT tank, Suzuki TSX250 rear wheel, Suzuki DR front hub I can modify and spoke to 18" rim, TS forks and engine and sundry bits, Honda seat, unknown chamber, etc.
    Flat tracker 017.jpg
    The engine is missing the magneto and flywheel and CDI box.
    Flat tracker 021.jpg
    But I wonder what I will find when I open the cases to fix this?
    Flat tracker 019.jpg
    Going to be a while before I can do anything other than look and plan.
     
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    Last edited: Nov 25, 2023
  2. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

    Messages:
    6,360
    Likes Received:
    4,752
    Trophy Points:
    1,148
    Joined:
    May 4, 2013
    Gender:
    Male
    Occupation:
    Retired
    Location:
    Tamworth, NSW
    My Bike:
    1937 Royal Enfield 250, CF Moto 250 V5, Honda's XL250, CBR250, FT500 plus a few others.
    Getting frustrated at not being able to get on with this, so decided to start on something small, the front hub.
    pink plaster 004.jpg
    I cut away the brake drum with angle grinder (my plasma has chucked in the towel) and turned down in the lathe to fit inside of a piece of thick walled 60mm alloy tube. then took a slice from a 100mm alloy bar and turned it to make a spoke flange.
    pink plaster 006.jpg
    Using a boring bar I made the internal hole a neat press fit to the hub and drilled for spoke mounting holes.
    pink plaster 008.jpg
    I will have to wait now for another two weeks ( I hope) before I get the plaster off so I can weld together and do final finishing.
    When finished should look like this.
    pink plaster 010.jpg
    Not bad for an old bloke with only one working hand and a 60yr old worm out lathe.
     
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