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Help Finding ZR250 Fuel tank

Discussion in 'Kawasaki 250cc In-line 4's' started by Peter Batt, Apr 14, 2017.

  1. Peter Batt

    Peter Batt Active Member

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    Hey guys,
    I bought my 1999 Kawasaki ZR250 with a rusty fuel tank, in order to get around this issue, i bought another fuel tank from a bike that was being parted out, only for it to be rusty on the inside again. Any idea where I can find yet another fuel tank for this bike?
    If its easier to get a tank from another bike, any idea what tank from which bike would fit it?
    Thanks
     
    Peter Batt, Apr 14, 2017
    #1
  2. kiffsta

    kiffsta Senior Member

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    Have you thought about using a tank liner ?
     
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    kiffsta, Apr 14, 2017
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  3. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    GreyImport, Apr 14, 2017
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  4. Peter Batt

    Peter Batt Active Member

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    I didn't know they existed :o
    Is it that Kreem stuff or is it more like a plastic bag in a way?
     
    Peter Batt, Apr 14, 2017
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  5. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    The Por15 stuff is like a hard rubberised coating once it's cured

    Is your current tank leaking ?
    You can clean rust out of the tank if it's not too bad, vinegar and some fine dolomite work's well.
    Leave the vinegar in overnite then put some dolomite in and shake it till the rust goes away, flush it a few time's and your done
     
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    my67xr, Apr 14, 2017
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  6. ZXR Kawasaki

    ZXR Kawasaki Member

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    How rusty is rusty? If its not thin ,battery acid and some bolts seal and shake ! Or buy tank sealer kit and FOLLOW instructions works well. Or try Find a part .com. au cheers
     
    ZXR Kawasaki, Apr 14, 2017
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  7. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Murdo, Apr 15, 2017
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  8. Peter Batt

    Peter Batt Active Member

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    Hahah i tried the vinegar, bought 15L of the stuff but it only seemed to make it worse

    Ill get some tank sealant from Autobarn tomorrow and see how it goes! Shame it isn't cheaper though
     
    Peter Batt, Apr 16, 2017
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  9. Peter Batt

    Peter Batt Active Member

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    I sent a request to find-a-part, I see that youre rocking a ZR250 too!
    You wouldnt happen to have a spare fuel tank lying around that i could buy off you?
     
    Peter Batt, Apr 16, 2017
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  10. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Wreckers will charge a fortune for a fuel tank and chances are 90% of them will be rusty inside anyway .... pick the best one of what u have .... get it dry inside and fill it with a few handfuls of fishing sinkers , nuts and bolts , road gravel or wateva and seal the outlets (after the fuel outlet/tap and cap assembly have been removed before u start)

    Shake it around till your arms fall off .... that will knock off the main rust ....empty it ... clean it out with hot soapy water , then water (the hose)... let it dry .... surface rust will form but thats part of the sealer process to change that

    http://www.por15.com/POR-15-Fuel-Tank-Repair-Kit_p_62.html
     
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    Last edited: Apr 16, 2017
    GreyImport, Apr 16, 2017
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