ZXR250 Engine Rebuild

Discussion in 'Kawasaki 250cc In-line 4's' started by Nate, Feb 26, 2014.

  1. Nate

    Nate Member

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    My Bike:
    Kawasaki ZXR250
    Hi guys,

    I've got a 1991 ZXR250 C model bike with an A model engine in it.

    The engine was running, although rough at times for the past few months. It would hesitate when revving past 4-6k rpm and when past this range it would run fine. Eventually it stopped starting and so I did a compression test. Results were something like 90 60 90 90. Clearly I either needed a new engine or a rebuild.

    I got my cylinder head reconditioned, although this hasnt raised my compression high enough for it to run.

    My guess is the pistons/rings are next.

    The inner diameter of my A model block is about 47mm. C model pistons Outer Diameter is about 48-49mm.

    Do you guys think it would be possible for me to use new C model pistons and rings and overbore my A model block to fit this?

    Thanks
     
  2. kiffsta

    kiffsta Senior Member

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  3. biscuit

    biscuit Member

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    My Bike:
    Cbr919, Zxr250, Ttr250, Dr200
    Anyone found pistons yet? I'm onto some chinese sellers on alibaba, if I have any luck I'll post up the details. (pistons for zxr very hard to find)

    Edit; I spoke to a guy named Ken in West Heidelberg by phone who races ZXR's, while in Melbourne I'll pay him a visit and may need to take notes, very clued onto baby ninjas, hopefully he'll shed some light onto keeping these old bikes alive.
     
  4. Downundersir

    Downundersir Active Member

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    Hi, have seen OEM rings on eb@y sourced from Japan, also try the USA they seem to stock more zxr250 parts ESP the a-model. Ps the C-model motor parts are available locally due to same basic motor as balius 250.
     

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