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Discussion Pod Filters are the best...

Discussion in 'The Pub' started by Alumascoupe, Dec 3, 2022.

  1. Alumascoupe

    Alumascoupe Member Premium Member

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    Pod Filters are the best...way to start a discussion on 250cc.com ;)
    Screenshot_20221203-040739_Gallery.jpg
    I see a few mentions on here of just how stupid pod filters are. And must admit I have installed one on my TW200 scrambler project. The original airbox is both enormous & fugly so I removed it.
    I then grew a beard, got a tattoo & began wearing outdated ugly clothes that fit poorly in all the wrong places, almost tried avocado on toast but fate stepped in to save me as the overpriced "hip on instagram" place I was at had run out of free range butter that day :(
    Screenshot_20221203-040728_Gallery.jpg
    Now just as soon as I installed the filter, I thought I saw the speedo needle tremble in anticipation of being wrapped around right back to zero...Seems about right, so I ordered some monster jets just to be sure the power levels double. Apple says Pods are mega hip, its just a silly air filter, really the roads here are not dirt, probably don't even need a stupid filter, I mean what can go wrong ?

    Ok in all seriousness, help educate me on why Pod filters, & us pod people suck so much ! Is it because they suck so much air ?
    So far I have learned the issue lies mainly in the fact pods can cause a turbulent airflow (makes sense) & that for the most part they really mess with the CV style carbs the worst (it says Velocity right in the title so i can imagine turbulence can readily alter said velocity) & also that pod filters may work okay at WOT (PERFECT ! The bike is slow enough that WOT is pretty much all the time LOL)

    Luckily it turns out my TW scrambler project has the older non-CV carb (i think, still researching that) so I may be OK. But do you guys have any other useful insight as to;

    WHY POD FILTERS SUCK ?
    What are the alternatives to a fugly airbox?
    Any funny anecdotes ? ( seriously laugh at hipsters, super motards, cafe racers, I dont care, lets have fun ! never lumped myself in any category, but maybe a tiny bit of all of them at times, so I get to laugh with all, so long as I can laugh at myself too)
    OK Fire at will !
     
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    Last edited: Dec 3, 2022
  2. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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  3. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Pod filters are fine on regular carbs.
     
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  4. Alumascoupe

    Alumascoupe Member Premium Member

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    Any idea what the Srx250 has for a carb ? I was under the impression its almost a hybrid CV carb ? No plans to pod filter my SRX but i'm still learning it
     
  5. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    Almost anything Japanese and 4 stroke since the late 80's will have CV carbs (because emissions controls), that being a vacuum controlled slide.

    A 'regular' slide carb is where the needle and slide mechanism are directly linked to the throttle cable (this controls air flow and fuel flow by opening the slide and raising the needle at the same time), so vacuum not necessary for the slide to move. They will often have a fuel squirter (leak jet in Keihin FCR terminology) so that when you open the throttle it also squirts fuel directly into the inlet along with providing more air at the same time. And there is no throttle butterfly at all.

    On this type of carb, if you are idling the engine and crank the throttle full open, the engine will stall because the amount of vacuum that the engine is generating is insufficient for the amount of fuel and air your right hand has requested.

    On a CV carb, your throttle linkages are connected to the butterflies, but the actual metering of fuel and air is all done by the vacuum slide. This is why they perform poorly when the airbox is removed - a lack of clean, consistent and 'still' air to use for vacuum operation. When you crack the throttle wide open from idle on a CV carb, the butterflies will be fully open, but it will take a bit of time for the engine to build vacuum/velocity to open the slide fully. While doing so, it is metering air and fuel flows to keep the engine alive and revving up.

    Some bikes (like the XT600) have a hybrid setup. It will have a dual inlet, but one 'carb' does vacuum/cv operation and the other 'carb' does slide/needle operation. In my experience they are finicky and overcomplicated.
     
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  6. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    As mentioned above, pods are ok on a slide type carb (so are foam filters) but when you come to a Constant Velocity carb then the smoother and still the air entering the carb the better. I have yet to see any of those pod filters that have a filter medium that is as fine as a paper filter, so the filtered air may still contain fine dust particles. Also consider the area of the filter medium and just how much air it can flow (there is actually a formula for working out the area needed for air flow at max revs) and if your pod will restrict the air flow and therefor make the engine run rich at high revs.
    Here is one;
    https://www.onallcylinders.com/2013/11/27/match-air-filter-size-engine/
    http://www.dnr.louisiana.gov/assets...um filter surface,(fpm) on disposable filters.
     
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  7. Frankster

    Frankster Grey Pride...Adventure before Dementia Staff Member Premium Member Ride and Events Crew

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    All the people who have made comments before this one are a lot more mechanically minded (and trained) than I ever will be, so my addition is purely from observation.

    I sometimes see pod filters that have deformed in that they look like the engine has tried to suck them into the carb. Surely, this is an obvious sign that something is not right. Depriving the engine of air and increasing jet sizes seems counterintuitive, but I have been wrong before. Carry on.
     
  8. Frankster

    Frankster Grey Pride...Adventure before Dementia Staff Member Premium Member Ride and Events Crew

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    The Honda CBX750F had a fake velocity stack moulded into the side of its airbox. It looked pretty real until you got up close and personal with the bike.

    upload_2022-12-4_10-22-37.png
     
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  9. Frankster

    Frankster Grey Pride...Adventure before Dementia Staff Member Premium Member Ride and Events Crew

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    What @Linkin said is what was on my SRX250. I think Yamaha referred to it as a 'double-pumper' and it kind of went with the dual exhaust manifold to make the bike seem like it was a twin when it was only a single cylinder. @Andych and a couple of others on here are SRX experts, so they can confirm or deny how the SRX carb was setup.

    Some bikes (like the XT600) have a hybrid setup. It will have a dual inlet, but one 'carb' does vacuum/cv operation and the other 'carb' does slide/needle operation. In my experience they are finicky and overcomplicated.
     
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  10. Andych

    Andych Moderator Staff Member Premium Member Contributing Member Dirty Wheel Club

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    The twin carby on the SRX is pretty similar to the main Yamaha thumpers (single cylinder) of the era. the secondary is vacuum operated (hence the diapragm).
    I am not really sure why anyone wants to try to re-engineer what Yamaha or the other major manufacturers produce... yes it is made to a budget of sorts but it is and was a competitive market and if your bike under-performed you lost sales.
    The induction system is engineered to provide the best compromise of performance, economy and emissions (noise as well as pollutants) for the period.
    A change for drag racing is different from running a bike on the road.. where as much as you would like to think you are at WOT all the time it would be far from it...
    Realisitically you wont modify your bike (well most of the ones we discuss anyway) to the point that you would need to re-engineer the intake and to think otherwise... well as was that famous saying from "The Castle" (for our non Aussie members it is an aussie film.. look it up)
    "Tell him he's dreaming"
     
  11. DannoXYZ

    DannoXYZ Well-Known Member

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    Pods may be of benefit on large 1800cc 4-cyl bikes where airbox's limited size due to packaging contraints may use smaller-than-optimum filter size for high-RPM power. In which case, using pods may increase air-filter surface-area for better air-flow @ WOT near redline.

    On smaller 750cc 4-cyl or smaller twins & singles, there's plenty of room for airbox and filter of sufficient size for no restriction. The airbox and filter on my Ninja 250 is about same size as on my CBR600RR; bike with 5x the power and 5x air-flow. So I would assume that Ninja 250 can breath as much air as it wants and adding larger filtering area won't improve anything.

    Searching on ninjette.org for "pod filters" shows pretty much every post is people who just bought their bike with pods and they're looking for factory airbox to restore proper operation. Side-effects include unstable idle that makes it difficult to take off from stop. Stumbling mid-range at steady-speed is common. And worsens in cross-winds with engine sometimes dying completely in strong gusts. Too many troubles for zero benefits.

    This is borne out by racers. After millions and millions have raced Ninja 250, they've developed extensive database of mods, what works and what doesn't. They can take stock N250 from 25.5hp @ rear-wheel to 33hp for %30 increase with just bolt-on mods! Top-speed goes from 96mph to 106mph. :)

    Racers, being cheating bastards, will do anything and everything to gain advantage, legal or not. Fact that not a single N250 racer uses pod-filters (even though rules allow it) indicates it doesn't provide any benefits.
     
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  12. mboddy

    mboddy Well-Known Member Premium Member Contributing Member

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    Pods work well on my 2 stroke race bikes.
    But they are big pods on big carbs inside a large still air enclosure.


    [​IMG]

    [​IMG]
     
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  13. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    ... and 2 stroke race bikes don't have CV carbs.
     
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  14. Alumascoupe

    Alumascoupe Member Premium Member

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    Wow this is all excellent tuning info !
    It sounds like many bikes have a CV carb. & a CV carb + Pod filter= poor vacuum fuel metering.
    Poor metering=poor performance

    I gather 2 strokes do not have vacuum to run a CV carb so pods OK. Would be funny to try a CV on a 2 stroke !! Now a 1800cc bike that might need pods ? is HUGE, my CAR is only 1500cc I dont need that much power in a bike just yet LOL
    I do like performance for sure, but in all honesty the bike I put a pod on is a whopping 200cc 13hp trail bike (TW200) so pursuit of performance was not the objective, itaball about the looks...I need to delete the big plastic airbox to achieve the desired profile.
    Now I do understand putting looks ahead of performance is backwards to many, & its not even that the airbox is heavy, just ugly.uNow if a fool was so inclined to just keep "dreamin" & just HAD to remove a clunky plastic airbox (or lets just pretend its an unobtainable part for now ;) is there any other alternatives to a big ugly air box or pod filters that suck ? (their undersized elements inwards)
    It sounds like turbulence is at least one issue (I have experienced bog/surge from strong crosswinds on a bike, just from an opened up snorkel & or a missing rubber flap wind guard near the intake snorkel & thats WITH a stock airbox) so perhaps a pod filter if placed in a well protected, non turbulent area would be better than out in the wind...

    Boy this really messes up my plan to clean up the bikes look. I may have to devise some kind of airbox that "looks" cool but provides good non turbulent airflow, or get a slide carb ($$$)
    Maybe make something like a clear plexi/perspex box with a velocity stack inside that draws from a hidden panel filter. That way maybe I can get the open frame "look" without going backwards performance wise.
     
  15. Alumascoupe

    Alumascoupe Member Premium Member

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    And I (currently) have no plans to remove the stock airbox on my SRX250, but it sure sounds to me just like the xt600 carb described like a 1/2 & 1/2 hybrid. Perhaps the best of both worlds, tho a bit complex
     
  16. mboddy

    mboddy Well-Known Member Premium Member Contributing Member

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    CV on 2 stroke not a good idea.

    Slide carbs also work best in a still air box.
    How about getting an aluminium box fabricated. You could pollish it.
     
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  17. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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  18. Alumascoupe

    Alumascoupe Member Premium Member

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    I did consider an aluminum airbox, would be much easier to make than from clear plastic. Plastic could insulate from heat better & be see thru so less visual obstruction for "looks" too but that idea may be scrapped depending on what the final plan becomes.
    The links Maelstrom provided are VERY in depth, literal scientific equations to calculate speed of sound & resonant tuning...oh boy thats some serious math ! This bike was designed sometime pre 1987 so perhaps it is before manufacturers went all Albert Einstein on intake flow... yet if any manufacturer would've been tuning things like resonance back then, it would likely be Yamaha, makers of both fine pianos & hifi stereos.
    Based on those tech articles it sounds like many airboxes get tuned to even out intake pulses with resonance, particularly in the midrange where valve overlap can cause a loss of torque.
    Too bad I am not a scientist with a supercomputer & team of R&D techs to "do it right", since the airbox is already incomplete it needs replaced with something, but sounds like inevitably I will lose at least some power along the way unless going with a stock box that scientists possibly precisely tuned circa 1987. Well everything comes at a price I suppose...
     
  19. Alumascoupe

    Alumascoupe Member Premium Member

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    Dannoxyz's mention that the ninja 250 & 600 both have similar sized boxes is interesting if you take the tech articles maelstrom provided into consideration, tho perhaps both engines have similar resonant frequencies thus a similar size box works on both, maybe they would "harmonize" if revved together ;(
     
  20. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    I can see them now, two happy little airboxes, dancing around the campfire and singing Kumbaya. :)
     
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